Secondary and Tertiary Crushing: Cone Crusher Plant Guide
Your jaw crusher is working. The cone crusher is running. Yet the plant still produces too much oversize, too little of the aggregate size you need, or a return belt that stays heavily loaded. Would another cone crusher solve the problem? Sometimes it would. However, the answer depends on what is limiting the line. A tertiary crusher can take over part of the size reduction duty, but it cannot correct a blocked screen, an undersized conveyor or an inconsistent feed supply. Two-stage crushing is enough when the plant consistently meets the required product sizes, quality and saleable output. A third stage becomes useful when the secondary crusher cannot complete the required reduction at an acceptable operating load and cost. Understanding secondary and tertiary crushing starts with the job assigned to each stage. 1. What Do Primary, Secondary and Tertiary Crushers Do? The stage name describes a crusher’s position in the process. It does not identify one fixed machine type. A cone crusher can work as a secondary crusher or a tertiary crusher. Its feed size, crushing chamber, setting and duty determine how it should be configured. Crushing stage Main task Common equipment What the next stage needs Primary crushing Reduce run-of-quarry rock to manageable feed Jaw crusher; gyratory crusher for suitable large-scale applications Feed within the secondary crusher’s permitted size range Secondary crushing [...]